a techfocus media publication :: November 23, 2004 :: volume V, no. 08


FROM THE EDITOR

This week we have three new articles on high-volume cost reduction. When you take your product to volume, you need to engineer beyond the logic. You have to take economics into account and plan a solution that will get you to market the fastest with the lowest effective unit cost.

Our feature article “Cost Reduction Quagmire” describes many of the available cost reduction options and gives some guidelines as to when you might want to use each. Next, we have a pair of articles from Xilinx and Altera each making the case for their approach to cost reduction directly from an FPGA-based design.

In coming weeks, we also plan to run contributed articles telling the structured ASIC side of the story, which is very compelling if your design won’t fit on a single FPGA or demands higher performance and less power consumption than programmable logic will allow. Boosted by recent design wins, structured ASIC is now starting to come into its own as a fast-to-market alternative to both cell-based ASIC and FPGA, fitting nicely into the gargantuan gap between those two popular technologies.

Thanks for reading! If there's anything we can do to make our publications more useful to you, please let us know at: comments@fpgajournal.com

Kevin Morris – Editor
FPGA and Programmable Logic Journal

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CURRENT FEATURE ARTICLES

Cost-Reduction Quagmire
Structured ASIC and Other Options

Customer-Specific FPGAs: Low Cost Solution for Volume Production
 by Gokul Krishnan and Balaji Thirumalai, Xilinx, Inc.
Living in the Product Development "Valley of Death"
by Jack Ogawa, Senior Director, ABG Solutions Marketing, Altera Corporation
Benchmarking Battlefield
Measuring the Metrics of FPGA Technology
High DRAMa

Making Memory Manageable
Overview of Memory Types and DDR Interface Design Implementation
by Laxmi Vishwanathan, Dan Schaffer, Jock Tomlinson, Lattice Semiconductor Corp.
Package Deal
How to Pick the Best Wrapper for Your FPGA
Engineers Speak Out
The Voice of the FPGA Design Community
Does Single-pass Physical Synthesis Work for FPGAs?
by Sanjay Bali, Mentor Graphics Corp.


Cost-Reduction Quagmire
Structured ASIC and Other Options

Your design is working perfectly – on your development board.

Unfortunately, your company is probably not planning to ship FPGA development boards as part of their product. You'll have to come up with something a little more practical and cost effective if you're going to win "employee of the decade" when your skunk-works design ships one million units.

There is general consensus, even among ASIC suppliers, that FPGAs are the highest productivity platform for getting your design debugged and running in actual hardware. If you have an idea, and you want a hardware implementation of that idea as quickly as possible, nothing will get you there quicker (or cheaper) than downloading a set of FPGA tools, buying a development board with the required device, I/O, and peripherals, finding a reference design that looks something like what you're trying to build, hooking up some good-quality IP cores, and writing VHDL or Verilog for any missing pieces. I have confirmed this repeatedly, with design team after design team, in almost every conceivable application area.

Recently (at Denali's MemCon, actually), I listened to a panel session debating the relative merits of FPGAs and structured ASIC. The panel featured representatives from major FPGA and structured ASIC companies, and it took almost no time for the panel to agree on what we already stated. Everyone should start his or her system design with FPGAs. The interesting part of the debate was what followed, and the answers were (as in any public discussion between parties with a stake on opposite sides of the issue) quite obscured by FUD-injected marketing rhetoric. (For those of you who haven't taken a course in confrontational marketing recently, "FUD" stands for fear, uncertainty, and doubt – generally directed toward whatever your competitor is offering.) [more]

Customer-Specific FPGAs: Low Cost Solution for Volume Production
by Gokul Krishnan and Balaji Thirumalai,
Xilinx, Inc.

The risks associated with ASIC solutions increase in magnitude with the move to smaller process geometries. This coupled with the increase in design complexity is compelling companies to look for viable technology options that offer low unit and total costs, high-level of system integration, wide selection of IP, design flexibility with faster time to market, and no/minimal incremental design or design tool investment. Such alternatives must also avoid the pitfalls of ASICs that include high NRE and re-spin expenses, slow turn around times, and complexity of the design environment and ecosystem, and hidden costs of conversion, verification and development.

This article will compare two such alternatives -- (customer-specific) FPGAs and Structured ASICs. Structured ASIC product offerings tend to be similar to FPGAs in that they have pre-defined combinations of gates, memory and I/Os. However, their architectures tend to trade off flexibility in favor of reduced area in order to achieve their cost targets. Yet, in reality the vast majority of designs that are expected to go into volume production are initially prototyped in an FPGA. Ultimately, the decision becomes a risk-reward evaluation of the migration path from an FPGA to Structured ASIC conversion or to the new class of customer-specific FPGAs that offer a conversion-free path to high volume production devices priced below Structured ASICs. [more]

Living in the Product Development "Valley of Death"
by Jack Ogawa, Senior Director, ABG Solutions Marketing, Altera Corporation

Fiscal Focus
The recent downturn in the semiconductor industry, unprecedented in its magnitude and duration, has forced application specific standard product (ASSP) vendors to improve the fiscal efficiency of their product development processes and capabilities, with the intent of maximizing return-on-investment (ROI). Improving development capability and efficiency will lower non-recurring costs, and will also lower the cost of goods sold (COGS), resulting in improved profitability. Successful ASSP companies understand the fiscal benefit of strong design capability and actively seek opportunities for improvement.

Unfortunately, Moore’s Law works against development efficiency. Increasing device complexity enabled by increasing transistor density is driving development costs up faster than efficiency tools such as EDA software can bring them down. As a result, fewer ASSP product proposals can successfully demonstrate a reasonable ROI and therefore are not funded. [more]

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